We perform a comprehensive technical review and Design for Manufacturability (DFM) analysis based on the customer's 2D drawings and 3D CAD models. This ensures optimal castability, dimensional accuracy, and alignment with customer specifications.

After design confirmation, Physical samples are delivered to the customer for fit-and-function validation before full tooling production.

Precision permanent steel molds and reusable sand cores are engineered and manufactured. Advanced CAD simulation software is utilized to design optimized gating and risering systems, ensuring defect-free castings with precise internal cavities.

High-grade aluminum alloys are melted under strict temperature control. Utilizing automatic tilting gravity casting machines, the molten metal is poured smoothly into the mold cavity with minimal turbulence, significantly reducing internal porosity and inclusions.

Castings undergo specialized heat treatment (such as T5 or T6) to enhance structural strength and mechanical properties. Shot-blasting is then applied to eliminate surface contaminants and provide a clean, uniform surface finish.

Secondary operations are performed using high-precision CNC milling and turning machines to achieve tight tolerances on critical dimensions. Final quality checks—including CMM dimensional inspection—are conducted to guarantee flawless finished parts.

Finished castings are carefully wrapped with anti-rust protection and cushioning materials, then securely packed into cartons and palletized on export-standard wooden or plastic pallets. Fully sealed and strapped for safe transit, we offer flexible shipping terms including FOB and CIF to deliver goods efficiently to global destinations.